Technical
7 QC Tools for Problem Solving
These QC Tools are the result of hard work put in by Dr Edward Deming and Dr Kaoru Ishikawa towards improving the quality standards of Japanese industry after the WW2.
Aim
In order to be effective in his work, each and every shop floor engineer must learn these 7 QC Tools.
|
Tool Name |
Purpose |
Excel's usage |
|
Check Sheet |
To gather data of the defects |
Basic Template |
|
Pareto Diagram |
To determine priority |
Creating a Column and Line Chart) |
|
Stratification, Charts and PFD |
To understand the problem minutely |
The commonly used graphs |
|
Cause & Effect Diagram |
To know the root cause of the problem |
|
|
Histogram |
To quickly determine health of the process |
Creating Histogram through Excel and knowing the frequency count |
|
Scatter Diagram |
To know the co-relation between two variables |
Regression analysis through excel and properties of R |
|
Control Charts |
To know whether the process is in statistical control |
Plotting the UCL, Mean and LCL and the X Bar and R Bar lines) |
Scope
We in MACE, first explain the participants about the purpose and methodology of these tools and then ask them to generate these graphs through excel. For this we train them on the usage of Data Analysis Tool Pack. Extensive case studies are quoted for the applications of these tools.
This program is delivered in a Hinglish (Hindi + English mix) so that all the shop floor people can understand it properly and can avail its benefits.
Methodology
Interactive sessions through team working and situation testing. Conceptual discussions are well supported by interaction, case studies, examples, role plays and inbound/ outbound activities.
Who should attend?
This program is aimed at Supervisors to Managers